Bitrode Production Test Equipment - Automotive & Industrial Batteries
 
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Automated Test Fixture - High Current Discharge
Automotive and Industrial Batteries
Bitrode Model TFX

Download a full brochure in PDF format

The Model TFX discharges batteries at currents of 800 amperes up to 1500 or 3000 amperes

• Programmable Logic Control (PLC) Allows test program
- - maintenance for entry, storage and use of up to 99 battery
- - types locally. Displays the 10 most recent test results
• Tests 6 and 12 volt automotive and commercial batteries -
• Load bank: Bitrode Model VRL
• Testing for batteries with top terminals, side terminals, or both
• Tests up to 15 batteries per minute with a 2 second discharge
• Two speed conveyor - slower speed for larger batteries
• 10 foot plastic belt conveyor
• Pneumatic gate and clamping system for battery handling
• Automated test probe positioning
• Water cooled test cables

Bitrode TFX test head

 

Bitrode TFX

Available Options
• Visual TFX software Network connection to host PC - - - Windows NT operating system
- - Test program maintenance for unlimited
- - number of battery types, shared among multiple
- - test instruments
- - Data acquisition and sharing over
- - Windows™ enterprise networks
• Open circuit voltage test and reject
- - (12 volt test only)
• Load voltage test reject (12 volt test only)
• Extra pneumatic clamp for smaller batteries
- - (6"/152mm long or less)
• Bar code capability
• Date stamping

 

Control and Monitoring Interface
• Industrial operator interface mounted on easy access swing arm
- - Program and monitor battery test results on a color LCD display

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End-of-Line Test Fixture - High Current Discharge
Automated Testing with Manual Adjustments
For Automotive and Industrial Batteries

Bitrode Model MTF

The Model MTF discharges batteries at currents of up to 3000 amperes. This product provides a cost-effective alternative to the full automation of the Model TFX, and is ideal for battery plants producing just a few battery types.

• Programmable Logic Control (PLC) Allows test program
- - maintenance for entry, storage and use of up to 99 battery
- - types locally. Displays the 10 most recent test results
• Tests 6 and 12 volt automotive and commercial batteries -
• Load bank: Bitrode Model VRL or VRX
• Testing for batteries with top terminals, side terminals, or both
• Quick manual change-over for test probe adjustment -
- - Switch battery types in under 30 seconds
• Pneumatic gate and clamping system for battery handling
• Automated test probe positioning
• Water cooled test cables

 

Available Options
• Visual TFX software Network connection to host PC - - - Windows NT operating system
- - Test program maintenance for unlimited
- - number of battery types, shared among multiple
- - test instruments
- - Data acquisition and sharing over
- - Windows™ enterprise networks
• Open circuit voltage test and reject
- - (12 volt test only)
• Load voltage test reject (12 volt test only)
• Extra pneumatic clamp for smaller batteries
- - (6"/152mm long or less)
• Bar code capability
• Date stamping

 

Control and Monitoring Interface
• Industrial operator interface mounted on easy access swing arm
- - Program and monitor battery test results on a color LCD display

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High Current Discharge- Variable Resistance Testing
Automotive and Industrial Batteries
Bitrode Model VRX/VRL

Bitrode VRX/VRL

Download a full brochure in PDF format

The Model VRX/VRL can discharge batteries at currents from
800 amperes to 1500 or 3000 amperes

• Phase controlled power supply for accurate, reproducible
- discharge current - reproducible over different units,
- temperatures, cable lengths.
• Test 6 and 12 volt batteries
• Solid state load switching
• Single or two step discharge test
- - Test duration for single step: adjustable
- - from 0.1 to 9.9 seconds
- - Test duration for two step test:
- - from 2.0 to 9.9 seconds with rest from 2.0 to 4.0 seconds
• Modular construction for ease of maintenance
• Water cooled cables, load bank and switching
• Pneumatic counterweight for test cables
- - eases operator fatigue


Available Options
• Visual TFX software
- - Network connection to host PC - Windows NT operating system
- - Test program maintenance for unlimited number of battery types,
- - shared among multiple test instruments
- - Data acquisition and sharing over NT enterprise networks
• Open circuit voltage test and reject (12 volt test only)
• Load voltage test and reject (12 volt test only)
• Digital meter to display last discharge current
• Closed loop cooling system - eliminates need for connection to plant water supply
• Attachment to a Bitrode Model TF automated test fixture
• Microprocessor control of all test functions and data collection when
- the VRL is connected to a Bitrode Model TFX automated test fixture

Control and Monitoring Interface
• Industrial operator interface mounted on front panel
• Program battery tests and monitor results on a color LCD display

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High Current Discharge - Fixed Resistance Testing
Automotive and Industrial Batteries
Bitrode Model HRD

Bitrode HRD 2000/3000

Download a full brochure in PDF format- 1500 ampere unit
Download a full brochure in PDF format - 2000/3000 amperes

Models available to discharge at 1500, 2000, or 3000 amperes

• Tests 6 and 12 volt batteries
• Solid state load switching
• 2 second discharge test on 1500 ampere model
• Single or two step discharge test on
- 2000 or 3000 ampere models
• Test Duration for single step:
- adjustable from 0.1 to 9.9 seconds
• Test duration for two step test:
- from 2.0 to 9.9 seconds with rest from 2.0 to 4.0 seconds
• Tests up to 60 batteries per hour
• Modular construction for ease of maintenance
• Air cooled load and test cables on 1500 ampere model -
• Water cooled cables, resistor and load switching
- on 2000 and 3000 ampere models
• Pneumatic counterweight for test cables
- - eases operator fatigue

 


Available Options
• Open circuit voltage test and reject (12 volt test only)
• Load voltage test reject (12 volt test only)
• Extra pneumatic clamp for smaller batteries
- (6"/152mm long or less)
• Bar code capability
• Date stamping

Control and Monitoring Interface
• 1500 ampere model
- - Analog adjustments and ammeter on face of cabinet
- - Horn for reject alert
• 2000 and 3000 ampere models
- - Panel mounted switches for reject point settings, polarity
- - reversal, optional 2 or 3 range current selection and
- - optional open circuit voltage
- - Panel mounted analog ammeter with optional digital meter
- - to display last discharge current
- - Indicator lights for over temperature, low water pressure
- - and over current
- - Horn and light for reject alert

Bitrode HRD 1500

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